Advanced Technology Color Sorting Machine Plastic Glass Ore Metal Color Sorter Intelligent Colour Sorting Machine

Glass Color Sorter

Optical Glass Sorter

Glass Sorting Machine by Color

A Glass Color Sorter is an advanced automated machine that utilizes high-resolution optical sensors and sophisticated image processing technology to identify and separate glass fragments based on their color, transparency, and material composition.

Key Features:

· High-Speed Recognition: Uses CCD cameras and near-infrared (NIR) sensors to instantly detect color differences.
· Precise Ejection System: Employs high-speed air jets to accurately remove unwanted or off-color glass pieces from the production line.
· Material Purity: Effectively separates clear (flint) glass from green, brown (amber), and blue glass, as well as non-glass contaminants like ceramics and stones.
· Increased Efficiency: Dramatically improves the quality and value of recycled glass cullet and enhances the purity of raw materials for new glass production.
· User-Friendly Interface: Features a touchscreen control panel for easy setup and real-time monitoring of sorting performance.

The glass color sorter is an electro-optical system designed for the automated segregation of glass cullet. The core principle involves illuminating the material stream and analyzing the reflected/transmitted light with high-speed spectral cameras.

Working Principle:

1. Feeding: Glass fragments are singulated and conveyed at high speed.
2. Detection: As particles pass through the detection zone, they are scanned by high-resolution line-scan cameras and/or laser sensors.
3. Analysis: A powerful computer processing unit running complex algorithms analyzes the spectral data in real-time to classify each particle by its color and material properties.
4. Separation: Upon identifying a target particle (e.g., brown glass in a stream of clear glass), the system triggers a precise array of solenoid valves to eject the particle with a compressed air blast, ensuring high-purity separation.

Glass Cullet Color Sorter for Recycling
This machine is essential in glass recycling plants. It sorts mixed broken glass (cullet) into pure streams of clear, green, and brown glass. This increases the market value of the recycled material and allows it to be used in the production of new, high-quality glass containers and products.

Color Sorter for Glass Container Production
Ensures the color consistency and purity of raw glass materials. It removes off-color glass and foreign materials (like ceramics and metals) that could cause defects in the final glass bottles and jars, guaranteeing product quality for the food and pharmaceutical industries.

A Color Sorter is a high-speed, computer-vision-based automation system utilized for quality control and product purification. Its primary components include:

· Vibratory Feeder: Ensures an even, monolayer distribution of product for accurate scanning.

· Optical System: Comprises high-speed CCD/CMOS cameras, LED light sources (often full-spectrum or specific wavelengths like IR/UV), and background plates optimized for contrast.

· Processing Unit: A powerful computer with image processing algorithms that analyzes color, shape, and structural characteristics in real-time.

· Ejection System: An array of high-speed, solenoid-valve pneumatic nozzles that physically separate the identified rejects from the accepted product flow with minimal product loss.

These systems are critical in industries such as food processing (e.g., rice, nuts, beans, seeds), recycling (plastic flake sorting), and mining (ore classification).

Key Features to Mention:

· High-Speed Operation: Can sort thousands of individual items per minute.

· Non-Destructive: Does not damage the good product.

· High Accuracy: Dramatically reduces human error and labor costs.

· Customizable: Sorting criteria (color, size, shape) can be easily programmed for different tasks.

Why Choose Wenyao Color Sorter?

1. Over 20 years experience which focus on sorter machine. One of the most advanced manufacturer in Hefei, Anhui.

2. After-Sales service guarantee: We have a professional after sales service team, one-to-one customer service to help customers install and debug.

3. We have service station over Southeast Asia, co-operate re-seller in more than 100 countries.

4. Quality assurance of raw materials: the raw material we purchase are certified qualified products.

5. Quality process assurance: We have been authorized by CE & ISO quality management system, each process of production are under strictly standard.

6. System test: Our technical engineers check the product performance, even every part is subjected to rigorous aging test to ensure that the factory products would being in full compliance with customer requirements.

7. Shipping guarantee: We have professional packaging operation team, independent export qualification to ensure product safety and stability to reach customers in the hands.

Product Details:

1. Ejectors of SMC from Japan

2.Cameras of Nikon from Japan

3. Lenses of Toshiba from Japan

4. Air filter of SMC or FESTO from Japan/Germany

5. Led light source of OSRAM from Germany

6. Arm of Samsung from South Korea

7. PCB boards of sunrise from china

8. Rod less cylinder of SMC/FESTO from Japan/Germar

9. Touch screen of MSGS from China